Fire protection coating applied to commercial interior surfaces
Reaction-to-Fire Surface Coatings

Fire Protection Coatings

A2-s1,d0 cited in the FireGuard Pro 200 PDS

Classification Report 18831B — Warringtonfire. EN 13501-1:2007+A1:2009. Specification must remain within the tested and classified field of application.

Fire protection coatings are classified liquid-applied systems applied to walls, ceilings, soffits, escape routes and other surface elements to achieve a confirmed reaction-to-fire classification. They are not decorative finishes. They are not structural fire protection. The…

The Problem

Fire safety requirements for commercial, public and higher-risk buildings have intensified in the years following Grenfell and the successive tightening of UK Building Regulations Approved Document B and associated guidance. A2-s1,d0 is now specified or required across a growing range of building types and surface locations.

THE CLASSIFICATION SYSTEM

EN 13501-1 classifies building products by their reaction-to-fire performance. For surface coatings, classification classes run from A1 (the best) through A2, B, C, D, E to F. Additional classifications cover smoke production (s1 very limited, s2, s3) and flaming droplets (d0 none, d1, d2). The current FireGuard Pro 200 PDS cites reaction-to-fire class A2-s1,d0 to EN 13501-1:2007+A1:2009 under Warringtonfire Classification Report 18831B. Specification must remain within the tested and classified field of application, including the applicable substrate, preparation, application method and dry-film thickness.

WHY CLASSIFICATION EVIDENCE MATTERS

A specification that states 'A2-s1,d0 equivalent' or 'fire-rated' without independently tested classification documentation does not satisfy building control or the Regulatory Reform (Fire Safety) Order 2005. A product applied at an unconfirmed film thickness, or to a configuration outside the classified field of application, is not classified — regardless of the product label. The classification is inseparable from: the tested product; the tested configuration; the tested dry-film thickness; and the tested build-up. If any of those conditions differ from the classification test, the classification does not apply.

WHAT FIRE PROTECTION SURFACE COATINGS ARE AND ARE NOT

Fire protection surface coatings provide a reaction-to-fire classification on surfaces within the tested scope. They are fundamentally different from:

Structural fire resistance systems: A defined period of structural fire resistance — 30, 60, 90 or 120 minutes of load-bearing capacity under fire exposure — requires a separately tested fire-resistance system. Depending on the construction type and fire strategy, this may involve intumescent coatings, fire-resistant boards, spray systems, encasement or another documented passive-fire solution. FireGuard Pro 200 does not provide structural fire resistance of any duration. These are separate specification routes addressed on the Structural Steel Fire Protection and Intumescent Coatings pages.

Fire-stopping and compartmentation systems: FireGuard Pro 200 is not a penetration seal, a linear-joint seal, a cavity barrier, a fire-door system, a fire-stopping mortar or a fire-resistant board. These are distinct passive-fire products tested and classified for their specific compartmentation function. Where fire-stopping or compartmentation work is required, a separately tested and documented system must be selected.

Not universally applicable: The A2-s1,d0 classification cited in the PDS applies within the classified field of application confirmed by Classification Report 18831B. The exact classified substrate-configuration combinations must be confirmed from the classification report, not assumed from the general PDS substrate list.

WHERE FIRE PROTECTION COATINGS ARE REQUIRED

Fire protection coatings are required or specified in the following contexts, always subject to the specific building regulations, fire strategy and guidance applicable to the project:

Escape routes and corridors: Approved Document B specifies minimum surface performance for most escape routes; higher-risk and high-rise buildings may require A2 or better.

Healthcare environments: NHS Health Building Notes and Firecode documents typically specify Class A or A2 surfaces in clinical, circulation and high-occupancy areas.

Schools: Department for Education design guidance specifies Class A surface performance throughout many school building types.

Higher-risk and multi-occupancy residential: Buildings defined as higher-risk under the Building Safety Act 2022 carry specific surface lining requirements in common areas, escape routes and stairwells.

Commercial buildings with specific fire strategies: Fire engineers may require Class A surface coatings on identified surfaces as part of the fire strategy for the project.

Public buildings and stairwells: Fire strategies for civic, retail, hospitality and cultural venues may specify A2 surfaces in stairwells, exit routes and high-risk zones.

Refurbishment of non-compliant buildings: Existing buildings undergoing change of use, refurbishment or material alteration may require upgrading of surface lining classifications.

THE SPECIFICATION SEQUENCE

1. Confirm the classification requirement from the building fire strategy, Approved Document B and any fire-engineering input for the specific element, building type and risk category. 2. Confirm that the substrate and configuration fall within the classified field of application — from Classification Report 18831B, not from the PDS substrate list alone. 3. Confirm the required dry-film thickness is achievable and measurable on the as-found surface. 4. Confirm substrate preparation — cleaning, profiling, adhesion, existing coating assessment, and primer requirements — per project. 5. Confirm competent application: operatives with the required knowledge, equipment, exposure controls and protective measures for the product and application method. 6. Retain classification documentation: classification report, product TDS, preparation records, DFT measurements and batch information — where required for the project.

Before You Specify
  • Substrate survey required before specification — not optional
  • Application by trained approved applicators is a warranty condition
  • Coating over a failing or saturated substrate will fail — usually within a year
  • Preparation shortcuts invalidate manufacturer warranties
System Pathways

The Right System for This Application

Prokol

Prokol FireGuard Pro 200 — Classified Fire-Performance Surface Coating

Prokol FireGuard Pro 200 is a high-solid 2K coating based on polyurea combinations. The current FireGuard Pro 200 PDS cites reaction-to-fire class A2-s1,d0 to EN 13501-1:2007+A1:2009 under Warringtonfire Classification Report 18831B. Specification must remain within the tested and classified field of application, including the applicable substrate, preparation, application method and dry-film thickness. A2 = limited contribution to fire. s1 = very limited smoke production. d0 = no flaming droplets or particles. FireGuard Pro 200 is not an intumescent coating and does not provide structural fire resistance of any duration. It is not a penetration seal, a cavity barrier, a fire-door system or a fire-stopping product. Its role is reaction-to-fire surface classification on surfaces within the confirmed classified scope. The PDS lists mineral surfaces, metals, wood and plasterboard as intended substrates; and ceilings, floors and walls in public buildings, stairwells, escape routes and facades as intended applications. The exact classified substrate-configuration combinations must be confirmed from Classification Report 18831B — not assumed from the PDS substrate list. Required dry-film thickness: approximately 140–160 microns; approximately 150 microns identified as the optimum in the PDS. Film thickness directly affects classification — application must be to the confirmed DFT. Usage: 0.20–0.25 kg/m²/layer. Application methods stated in PDS: trowel, squeegee, spraying gun, air mix. Hand-applied: 2 layers. Spray: 1 layer. Potlife: approximately 30 minutes. Dust dry: approximately 45 minutes at 20°C. Recoatable: after approximately 4 hours. Chemical resistant: after approximately 4 × 24 hours. RH range: 35%–90%. UV resistant (QUV tested). The PDS describes primerless application. This must not be treated as a universal no-primer position. Substrate condition, existing coatings, porosity, contamination, adhesion, classified configuration and manufacturer requirements must be confirmed for each project. Application must follow the current safety data sheets, COSHH assessment, manufacturer instructions and applicable workplace-safety requirements. Operatives must have suitable information, instruction, training, competence, exposure controls and protective equipment for the substances and application method involved. No warranty year stated in PDS.

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Specification Logic

Fire Protection Coating — Specification Decision Paths

Fire protection coating specification requires that the classification requirement, substrate, film thickness and installation route all align. These paths show how the most common project scenarios resolve — and where a fire protection coating is not the correct answer.

Commercial, healthcare, educational or public building interior requiring A2-s1,d0 reaction-to-fire classification on walls, ceilings, soffits, stairwells or escape routes — confirmed from the building fire strategy or building control requirementBuilding Regulations Approved Document B, BS 9999, NHS Firecode or DfE design guidance requires A2 surface classification on the specified surface in this building type. Building control requires independently tested classification documentation — self-declaration is not accepted.Independently tested and classified fire-rated surface coating with A2-s1,d0 cited to EN 13501-1:2007+A1:2009 — applied within the classified field of application, at confirmed DFT, on a confirmed substrate, with classification report documentation retained for the building record.Prokol FireGuard Pro 200

Why This System Fits

The current FireGuard Pro 200 PDS cites A2-s1,d0 to EN 13501-1:2007+A1:2009 under Warringtonfire Classification Report 18831B. Required DFT: approximately 140–160 microns (approximately 150 microns optimum per PDS). PDS-listed intended substrates: mineral, metal, wood, plasterboard. PDS-listed applications: ceilings, floors and walls in public buildings, stairwells, escape routes, facades. The exact classified field of application must be confirmed from Classification Report 18831B. UV resistant. Wear resistant. Dust dry approximately 45 minutes at 20°C. Recoatable approximately 4 hours. RH 35%–90%.

What Still Needs Verifying

Confirm that the specific substrate, preparation and configuration fall within the classified field of application per Classification Report 18831B — not assumed from the PDS substrate list. Confirm the required DFT is achievable and measurable on the as-found surface. Assess existing coatings for compatibility. Confirm primer requirements per substrate. Application must follow current safety data sheets, COSHH assessment and manufacturer instructions. Operatives must have suitable competence, exposure controls and protective equipment. No warranty year stated in the PDS — warranty terms subject to project-specific assessment.

Structural elements (beams, columns, trusses, frames, load-bearing members) requiring structural fire resistance for a defined period — 30, 60, 90 or 120 minutesThe building fire strategy or structural engineer has confirmed that elements must retain load-bearing capacity under fire exposure for a defined resistance period. This is a fire-resistance requirement under EN 13501-2 — not a reaction-to-fire classification requirement under EN 13501-1.A separately tested fire-resistance system appropriate to the construction type and fire strategy. Depending on the element and strategy, this may involve intumescent coatings, fire-resistant boards, spray applied systems, encasement or another passive-fire solution — each independently tested for the required resistance period. A reaction-to-fire surface coating cannot provide this protection.Structural Steel Fire Protection

Why This System Fits

FireGuard Pro 200 is a reaction-to-fire surface coating. It does not expand under heat, does not form a char layer and does not provide structural fire resistance of any duration. Reaction to fire (EN 13501-1) and fire resistance (EN 13501-2) are different characteristics measured by different tests. Where structural elements must retain load-bearing capacity for a defined period, the Structural Steel Fire Protection and Intumescent Coatings pages describe the separate specification routes.

What Still Needs Verifying

Confirm whether the element is a structural load-bearing member or a non-structural surface lining — these require different systems and different regulatory documentation. Confirm the required resistance period and the construction type with the structural engineer or fire engineer before specification.

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Common Questions

Specification Questions

Technical Enquiry

What is a fire protection surface coating?

A fire protection surface coating is a classified liquid-applied system applied to walls, ceilings, soffits and other surface elements to achieve a reaction-to-fire classification under EN 13501-1. Its function is to limit the contribution of the coated surface to fire spread, smoke production and the generation of flaming droplets. The classification applies within the tested and classified field of application — the specific product, substrate, dry-film thickness and build-up confirmed in the classification test. A product applied outside that field is not classified.

What is the difference between reaction-to-fire classification and structural fire resistance?

Reaction-to-fire classification (EN 13501-1) measures how a product contributes to fire if it becomes involved — its ignitability, flame spread, smoke production and flaming droplets. A2-s1,d0 is a reaction-to-fire class. Fire resistance (EN 13501-2) measures how long a construction element maintains its integrity, insulation and load-bearing capacity under a defined fire exposure — expressed as a period in minutes. FireGuard Pro 200 is classified for reaction-to-fire only. It does not provide structural fire resistance of any duration. Where structural elements must retain load-bearing capacity under fire, a separately tested fire-resistance system must be specified. Both characteristics may be required in the same building, and they must be confirmed separately.

What does A2-s1,d0 classification mean?

A2-s1,d0 is a reaction-to-fire classification under EN 13501-1:2007+A1:2009. A2 denotes limited contribution to fire — the second class in the scale from A1 downwards. s1 denotes very limited smoke production. d0 denotes no flaming droplets or particles. The combined classification A2-s1,d0 represents strong reaction-to-fire performance for a surface coating. It is required by Building Regulations Approved Document B, NHS Firecode, DfE design guidance and other sector-specific documents for surface linings in escape routes, healthcare, education and higher-risk buildings.

What is FireGuard Pro 200?

Prokol FireGuard Pro 200 is a high-solid 2K coating based on polyurea combinations. The current PDS cites reaction-to-fire class A2-s1,d0 to EN 13501-1:2007+A1:2009 under Warringtonfire Classification Report 18831B. It is applied to surface elements — walls, ceilings, soffits, stairwells, escape routes and facades — where A2-s1,d0 classification is required within the confirmed classified field of application. FireGuard Pro 200 is not an intumescent coating, does not provide structural fire resistance, and is not a fire-stopping or compartmentation product.

Are the substrates listed in the PDS the same as the classified field of application?

Not automatically. The PDS lists intended substrates and applications — mineral surfaces, metals, wood, plasterboard, and ceilings, floors, walls in public buildings, stairwells, escape routes and facades. These represent the product's design intent. The exact classified field of application — the specific substrate types, configurations and build-ups that are covered by the A2-s1,d0 classification — must be confirmed from Classification Report 18831B. A substrate named in the PDS that does not fall within the classified scope of the report is not classified, regardless of the DFT applied.

Why does dry-film thickness matter for fire classification?

The A2-s1,d0 classification cited for FireGuard Pro 200 is conditional on achieving the required dry-film thickness as confirmed in the classification test. The PDS identifies approximately 140–160 microns as the required range and approximately 150 microns as the optimum. Applying below the minimum confirmed in the test means the classification does not apply. Substantially exceeding the maximum may also place the application outside the tested configuration. DFT must be checked during and after application using calibrated gauges. Wet-film checks during application and post-application DFT records are standard practice.

Does FireGuard Pro 200 require a primer?

The PDS describes primerless application. This must not be treated as a universal no-primer promise. Substrate condition, existing coatings, porosity, contamination, adhesion test results, the classified configuration and any current manufacturer requirements must all be confirmed for the specific project. Adding or omitting a primer without confirming it against the classified build-up may affect classification reliance. Adhesion testing before committing to a full programme is standard practice.

How should existing coatings be assessed before application?

Existing coatings must be identified, assessed for chemical compatibility with FireGuard Pro 200, and tested for adhesion. An existing coating that is blistering, delaminating or of uncertain composition must be removed or treated to expose a sound and compatible substrate. Silicone-based and release-coat materials prevent adhesion and must be physically removed. Applying a classified coating over an incompatible or poorly bonded existing layer transfers the adhesion failure risk to the classified system and invalidates reliance on the classification. Adhesion testing after preparation and before full application is standard practice.

Can fire protection coatings be applied in occupied buildings?

In many cases yes, subject to zone management, ventilation, occupancy controls and the applicable COSHH assessment. FireGuard Pro 200 has a dust-dry time of approximately 45 minutes and a recoat time of approximately 4 hours, which can enable phased zone working in occupied buildings. Application areas must be isolated from occupied zones during application and through the required ventilation period. A site-specific method statement and COSHH assessment are required, including confirmation of appropriate exposure controls and protective measures for the operatives and the building occupants.

What applicator competence is required?

Application should be undertaken by competent operatives using the required equipment, preparation, controls and manufacturer instructions. Competence includes familiarity with two-component coating systems, the application methods stated in the PDS (trowel, squeegee, spraying gun, air mix), DFT measurement, required cure times and the applicable safety and COSHH requirements. Any manufacturer approval scheme or project-specific applicator condition must be confirmed before specification — the PDS should be checked for any current conditions. Operatives must have suitable information, instruction, training, exposure controls and protective equipment for the substances and application method involved.

What classification documentation is available?

FireGuard Pro 200 is supported by the Prokol Technical Data Sheet (TDS), the Warringtonfire Classification Report 18831B and associated MSDS and application guidelines. Classification documentation, substrate records, preparation records, DFT measurements and batch information should be retained where relevant to the project. The appropriate level of documentation and retention depends on the building, project and applicable regulatory requirements. All product documentation is available from Forti Nova on request.

What inspection and maintenance is required?

The classified surface must be inspected periodically to confirm it remains intact. Physical damage, unauthorised overcoating, incompatible repairs or altered substrates may invalidate reliance on the documented classified configuration. Inspection should confirm: no mechanical damage to the coating; no removal or thinning at edges, penetrations, fixtures or service entries; no overpaint or decoration that has changed the DFT or compatibility. Where damage or modification has occurred, the coating must be reinstated to the original specification — same product, confirmed DFT, appropriate preparation — to restore the classified configuration. Inspection and reinstatement records should be retained.

FireGuard Pro 200 is classified A2-s1,d0 — why is that not A1?

FireGuard Pro 200 is classified A2-s1,d0, not A1. Where the project specification expressly requires A1, a separately documented A1 construction product or system must be selected. FireGuard Pro 200 cannot substitute for an A1-classified product where A1 is required. If a specification states A1 for a coated surface, confirm the requirement with the fire engineer or building control — the applicable standard and the building type should be reviewed to confirm whether A1 or A2 is the correct requirement for that specific location.

When is structural fire protection required and what are the options?

Structural fire protection is required where structural elements — beams, columns, trusses, frames, load-bearing members — must retain their load-bearing capacity under fire exposure for a defined period (30, 60, 90 or 120 minutes). This is a fire-resistance requirement under EN 13501-2. Reaction-to-fire surface coatings, including FireGuard Pro 200, do not provide structural fire resistance of any duration and must not be specified as a substitute. Depending on the construction type and fire strategy, structural fire protection may involve intumescent coatings, fire-resistant boards, spray applied systems, concrete or masonry encasement, or another documented passive-fire solution. The appropriate system is determined by the structural engineer and fire engineer for the specific element, loading and resistance period required.

What is the difference between fire stopping and fire protection surface coatings?

Fire stopping covers penetration seals, linear-joint seals, cavity barriers, fire-door assemblies, fire-stopping mortars, intumescent strips and similar products designed to maintain compartmentation by sealing gaps, joints, penetrations and service entries between fire-resistant elements. FireGuard Pro 200 is none of these things. It is a reaction-to-fire surface coating — it limits the contribution of a surface to fire spread, smoke and flaming droplets, but it does not seal penetrations, maintain compartmentation or provide resistance at junctions. Where fire stopping or compartmentation work is required, separately tested and certified products must be selected for each application.

What records should be retained for fire protection coating projects?

Building-safety information and record-keeping requirements depend on the building, project and jurisdiction. Specific golden-thread duties apply to defined higher-risk and high-rise residential buildings in England under the Building Safety Act 2022. Irrespective of whether those particular duties apply, the following should be retained where relevant to the project: classification documentation (classification report, product TDS); substrate assessment records; preparation and adhesion test records; batch and product information; dry-film thickness measurements and records; any changes from the original specification; and handover information including maintenance requirements. The competent design, fire-safety and building-control team for the project are responsible for confirming the applicable record-keeping requirements.

Is Forti Nova able to advise on fire safety strategy?

Forti Nova provides technical support on FireGuard Pro 200 — system selection, substrate suitability, classification documentation and DFT requirements. Forti Nova does not determine whether a building is a higher-risk building, the dutyholder position under the Building Safety Act, building-control acceptance, fire-strategy compliance or golden-thread legal requirements. Where a project requires fire engineering input — classification requirement determination, fire strategy development, building safety case preparation or fire-resistance assessment — a qualified fire engineer must be engaged. Product documentation is available from Forti Nova to support that process.

How does FireGuard Pro 200 fit alongside other Prokol products?

Prokol FireGuard Pro 200 is the fire-rated surface coating in the Prokol range. It has a distinct function from the waterproofing and protective products — Rocathaan HotSpray PA 260-FR (polyurea membrane for roofing and specialist waterproofing), Rocathaan TopSpray35 (aliphatic UV-stable protective topcoat), ProFast Flooring (industrial floor coating) and Monoseal (cold-applied waterproofing membrane). These are not fire-rated systems. FireGuard Pro 200 is not a waterproofing membrane, a floor coating or a general protective topcoat. Where industrial buildings require both floor protection and fire-rated wall or ceiling surfaces, the systems are specified separately for their respective functions.

When is FireGuard Pro 200 unsuitable?

FireGuard Pro 200 is unsuitable where: a defined structural fire resistance period is required for load-bearing elements; the specification expressly requires A1 classification; the substrate or configuration lies outside the classified field of application in Classification Report 18831B; the required DFT cannot be achieved or verified; existing coatings cannot be assessed, justified or removed; the substrate is wet, contaminated, frost-affected or otherwise outside application conditions; fire stopping or compartmentation work is required; the fire strategy is absent or unresolved; competent application and appropriate safety controls cannot be provided; adequate cure and surface protection cannot be achieved; the application is in a concealed or inaccessible location where classification cannot be established or inspected; required records and handover evidence cannot be maintained; or the product is being selected as a substitute for competent fire design.

Our technical team advises on substrate suitability, system selection and programme planning.

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Knowledge Hub

Fire Protection Coatings — Connected Knowledge

Fire protection coating specification connects to classification testing, Building Regulations, structural fire resistance, fire stopping, substrate preparation, safety controls and building records. These adjacent topics determine whether the specification achieves its regulatory and performance purpose.

When This System Is Not Appropriate

When fire protection coating is not the appropriate route:

FireGuard Pro 200 is not appropriate and must not be specified where: (1) a defined period of structural fire resistance is required — where structural elements must retain load-bearing capacity for a defined period under fire exposure, a separately tested fire-resistance system must be specified; depending on the construction and fire strategy, this may involve intumescent coatings, fire-resistant boards, spray systems, encasement or another documented passive-fire solution; FireGuard Pro 200 must not be substituted for a tested structural fire-protection system; (2) the project specification expressly requires A1 — FireGuard Pro 200 is classified A2-s1,d0, not A1; where A1 is required, a separately documented A1 construction product or system must be selected; (3) the substrate or configuration lies outside the documented classified field of application confirmed by Classification Report 18831B — a substrate or build-up not covered by the classification is not classified, regardless of the DFT applied; (4) the required dry-film thickness of approximately 140–160 microns cannot be achieved or verified on the as-found substrate; (5) existing coatings cannot be identified, assessed for compatibility or justified as part of the classified build-up; (6) the substrate is wet, contaminated, unstable, frost-affected or below the minimum application temperature; (7) a tested fire-stopping, penetration-sealing, linear-joint, cavity-barrier, fire-door or other compartmentation system is required — these are distinct passive-fire products and FireGuard Pro 200 is none of them; (8) the building fire strategy is absent or unresolved — specification without a confirmed fire strategy may result in over-specification in some areas and under-specification in others; (9) competent application and the required safety controls, exposure measures and protective equipment cannot be provided; (10) adequate cure and protection of the applied surface cannot be achieved before building handover or re-occupation; (11) the application is in a concealed cavity, void or inaccessible location where the product's suitability, classified configuration and post-application inspection cannot be established; (12) the required classification documents, substrate records, preparation records, DFT evidence and handover information cannot be maintained for the project; (13) the product has been selected as a substitute for competent fire design — where no fire strategy or fire-engineering assessment has been provided; or (14) another tested construction or passive-fire system is required by the fire strategy for the specific element or location.

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